The use of short-wave infrared halogen heating lamp in the bottle blowing machine to achieve rapid heating, you can start from the following aspects: First, choose the right short-wave infrared halogen bulbPower considerations: according to the production speed of the bottle blowing machine and the specifications of the bottle blank, material, to determine the required heating power. Higher power short-wave infrared quartz heating elements can output more heat in a shorter period of time, but also take into account the energy consumption and equipment affordability. You can choose the right power of the heating tube by calculating the amount of heat needed for the preform to reach the desired temperature, as well as the production beat of the blow moulding machine. Wavelength suitability: Short-wave infrared has a shorter wavelength, stronger penetration and higher energy density. Different materials of preforms on the infrared halogen heating lamp absorption characteristics of different materials, so we must choose and preform material matching the wavelength range. For example, for some transparent plastic bottle blanks, infrared short wave quartz heat lamp at a specific wavelength is better absorbed, resulting in more efficient heating. You can consult your heater supplier or conduct experimental tests to determine the most suitable wavelength.Quality and reliability: choose short-wave Infrared Quartz material Heating Element with reliable quality and stable performance. High-quality Industrial Infrared Heat Lamp offer longer service life, higher heating efficiency and better temperature uniformity. You can check the product’s quality certification, user reviews and other information to choose heating tubes of well-known brands. Second, optimise the layout of the heating pipeUniform distribution: In the heating area of the bottle blowing machine, the short-wave halogen lamp infrared heat lamps are reasonably arranged to ensure that all parts of the bottle blank can receive heat evenly. You can use the ring, matrix and other layout methods, according to the shape and size of the bottle blank to adjust. You can use simulation software or actual test to determine the best heating tube layout scheme to improve the uniformity and efficiency of heating.Distance adjustment: Control the distance between the halogen infrared heating lamp and the bottle blank. Too close a distance may lead to local overheating of the preforms, affecting product quality; too far away will reduce the heating efficiency. You need to find a suitable distance according to the power of the heating tube and the material of the bottle blank, which can ensure rapid heating and avoid overheating problems. Third, improve the heat transfer efficiencyBottle blank surface treatment: the surface of the bottle blank is treated to improve its absorption rate of ir quartz heating tube. For example, coating, sandblasting and other methods can be used to increase the roughness and absorption rate of the surface of the bottle blank. This will enable more infrared energy to be absorbed by the bottle blank and accelerate the heating speed.Reduce heat loss: take thermal insulation measures around the heating area to reduce heat loss to the surrounding environment. You can use insulation materials to wrap the heating area, or optimise the structural design of the blowing machine to reduce heat conduction and heat convection losses. You can also consider using a reflector to reflect the infrared rays back to the surface of the bottle blank to improve the efficiency of heat utilisation. Fourth, precise control of heating parametersTemperature control: Install high-precision temperature sensors to monitor the temperature of the preforms in real time. According to the material of the preform and process requirements, set the appropriate heating temperature curve. Precisely adjust the power of the short-wave infrared heating tube through the controller to ensure that the preforms reach the required temperature in the shortest time, while avoiding the problem of overheating or uneven temperature. You can use the intelligent control system for automated temperature control and optimisation. Time control: precisely control the heating time according to the production speed of the blow moulding machine and the heating requirements of the preforms. Too short heating time may lead to insufficient temperature of the preforms and affect the quality of blowing bottles; too long heating time will reduce the production efficiency. You can find the best heating time by adjusting the power of the heating tube, the layout and the running speed of the blowing machine and other parameters.V. Regular maintenance and repair,Clean the Replacement infrared heating elements: regularly clean the dust and dirt on the surface of the short-wave replacement ir emitter to maintain its good radiation performance. You can use compressed air or soft damp cloth for cleaning, avoid using sharp objects to scrape the surface of the heating tube.Check the electrical connection: Check the electrical connection part of the halogen infrared heating lamp regularly to ensure that the connection is firm and not loose. Loose connections may lead to increased resistance, increased heat generation, or even cause safety accidents. Replace damaged heating elment: If you find that the Halogen Infrared Heater Lamps are damaged or have decreased performance, replace them in time. A damaged ir heating emitter will not only affect the heating effect, but may also cause damage to other parts of the blowing machine. You can establish a system of regular inspection and replacement of infrared heat lamp bulb to ensure the stable operation of the equipment.

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